Description
We offer various types of tray dryers including Tray Dryer with Steam systems, Tray Dryer with Electrical Hot Air Heater base, Tray Drier suitable for Chemicals, Dye stuff, Pharmaceutical, Food Products, Colors with Mild Steel, Stainless Steel Tray Dryer is used for the best drying results in conventional process. Tray dryer with Hot air and Steam base supply with double walled cabinet with Single or Two doors as per customer demand. Hot Air Dryers two walls is filled with high density fiber glass wool insulation material to avoid heat transfer. Tray dryer Doors are provided with gaskets. Stainless steel trays are placed on the movable trolleys. Tray Dryer with Operating control panel board, process timer, Digital temperature controller cum indicator etc. Tray Dryer model available with different ranging from 6, 12, 24, 48, 96, 192 trays.
Our models are most suitable for Pharmaceutical Tray Dryer, Tray Dryer for foods, Chemical Tray Dryer, Hot Air Tray Dryers, Steam Air Tray Dryer, Tray Dryer with Trolley, Pharmaceutical tray Dryer, Tray Dryer for Ayurveda products, cosmetic products Tray Dryers, Tray Drier, Hot Air Tray Dryers are used to remove liquids or moisture from bulk solids, granules, powders, parts, continuous sheets or other liquids or powder, granules etc. Tray Dryers can be broken up into two main types: direct and indirect. Hot Air Direct dryers convectively heat a product through direct contact with heated air, gas or a combusted gas steam etc. product. Tray dryer Indirect dryers conductivity heat a product through contact with a heated wall.
Note:Dimensions & Technical Details are subject to change as per customers’ requirement without any further notice.
Tray Dryer Working Principle
A tray dryer is a convectional drying equipment with enclosed insulated chambers and trays placed on top of each other in a trolley. The driers are used in processes where drying and heating are a crucial part of the industrial manufacturing process such as in the food products, pharmaceutical, dye stuff, and chemicals manufacturing among others. The materials to be dried are either solid or wet and are placed on the trays.
The heat through the trays is transferred via hot air circulation by a stream in a radiator coil or electric heater. The transfer of heat, as well as the proper circulation of the heat, is facilitated by the installed blower fans. Additionally, the equipment has a control panel for temperature control as well as other parameters fixed outside the equipment and assist in its functioning.
The basic working principle of this incredible machine is the continuous circulation of hot air. In the tray dryer, moisture is removed from the solids that are placed in the tray by a forced convectional heating. The moist air is removal is conducted partially but in a simultaneous fashion.
Initially, the wet solids are loaded into the trays and the trays placed in the dryer chambers. There is then the introduction of fresh air through the inlet, the air passes through the heaters where it is heated up.
The objective of the heating is to ensure that the heated air reaches the wet solids on the tray, therefore, the fans in the tray dryer are used to circulate the hot air at a speed of two to five meters per second. The turbulent air flow reduces atmospheric partial vapor pressure and the thickness of the layers of the air boundary.
The heated air picks up water. During water evaporation from the surface, there is diffusion of the water from the interior of the solids by a capillary action. All the above-mentioned events happen in a single pass of air. There is a short contact time and only a small amount of water is picked in a single pass and as a result, the discharge air to the rate of 80 to 90 percent is circulated back through the fans and only a maximum of 20 percent of fresh air is introduced.
The moisture discharge occurs through the outlet. Therefore, uniform air flow and constant temperature over the solid materials can be maintained for achieving uniform drying. In the event the materials to be dried are wet granules such as in capsule or tablet drying, drying is continued until the desired moisture content is attained. At the completion of the drying process, the drying trucks or trays are pulled out of the chamber and taken to the tray dumping station.
In totality, the large working space, sturdy construction, controlled temperature, uniform air circulation are the basic principles for the functionality of the tray dryer. it is an equipment with an admirable and exquisite ability to assist in the drying of plastic and chemical powder, electrodes, bakery, food, among other equipment.
TRAY DRYER MANUFACTURER
Salient Features of Tray Dryer
- Construction: External : 2MM THK Internal : 2MM THKMOC: cGMP
- Surface Finish : External:Buffed to 150 grit matt finish Internal: Buffed to 220 grit mirror finish.
- Inlet & Outlet: All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.
- Door : Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.
- Air Circulation : Air circulation is done by specially designed re circulation blowers inside the dryer. The blower capacity , static & design depends on the size and model of dryer.
- Heating : Dryers are normally supplied with either steam / electric / thermic fluid / hot water heating system. Suitable heating coils / caloriefiers are provided in the dryers.
- Temperature Control : Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.
- Trays : Trays are available in S.S. 304 / 316 q. All trays are fully die pressed and with cooved corners. Trays are buffed to mirror finish. Trays are also available in aluminum / Polypropylene / Frp / M.S. galvanized as per clients requirements.
- Trolley : Trolley is provided in the dryers to accommodate trays in it. Trolley truck are used to load and unload the trays into the dryer.
- Control Panel : Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contractors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.
