Ribbon Mixer Working Principle: A Complete Guide

The ribbon blender Mixer also called as a ribbon mixer. It is used to mix dry solid and semi-solid raw materials such as powders, pastes, and dried granules. It is an efficient and versatile light-duty machinery used in various sectors, including the pharmaceutical, chemical, cosmetics, food, and agricultural industries with range of capacity from 50kgs to 5000 kgs per batches.

The ribbon blender mixer is a type of connective mixer. It has a thin mixing blade that ensures that the raw materials are mixed through controlled motions. The mixing blades are fully sealed at each end to avoid leakage, making them appropriate for dry powders and semi-liquid materials.

Why do You Need a Ribbon Blender and Mixer?

Well, if you are into blending business, then definitely you need to acquire this machine as opposed to other machines.

Efficient and top-quality ribbon blenders have securely controlled clearances between surfaces and agitator tips.

In addition to that, they are quick, effective, and capable of systematic mixing of powders.

Below are special features of Ribbon blender and mixer that no other mixer boasts of.

I. Varying Applications and Very Few Crushes

Unlike other machines, the ribbon mixer has a double ribbon agitator that makes the machine multipurpose and suitable for mixing:

• Powder- powder
• Powder- liquid,
• Paste and highly viscous material such as putty etc.

The radial speed of the ribbon is also flexible to ensure little or no material destructiveness.

Other than that, this blender doesn’t easily break down, unlike others.

II. It Possesses a Triple Ace Mixing Capability

This triple action is the key to unlocking the high speed and efficient blending ability.

The double helical agitators of the machine rotate thereby tumbling on the material inside the blender.

As a result, the pitch of the exterior ribbon transfers the material towards the discharge door.

However, the interior ribbon which possesses an opposing pitch moves the material further from the discharge door.

III. Superior Loading Rate and Enhanced Sealing

The mixing cylinders are inclined at an angle ranging from 180˚ – 300˚ and it comes with the largest loading capacity of about 70%.

Apart from that, a variety of sealing methods are incorporated for you to choose from and select a suitable one for your product.

For superfine powder products, pneumatic together with packing seal is used while for materials with relatively good fluidity mechanical seals are used.

IV. Produces a Super Uniformity and Homogeneous Blend and Mixture

Unlike other blenders, the Ribbon mixer has got a double ribbon agitator.

They move in a counter-current motion displacing the materials from one end through the center to the other opposite end of the mixer.

Thus resulting in the production of a homogeneous mixture.

V. It Avails Thorough, Gentle, and Super Blends within a Very Short Time

The ribbons of the machine, rotate at a fast speed approximately, 70 – 100 meters per minute

In the process, they move the material both radially and laterally within short cycle duration.

Usually, it takes just about 15 – 20 minutes to complete blending.

VI. Available in Different Working Capacities

These machines come in different sizes and capacities ranging from 5litres to 25000 liters blenders.

Remember, the minimum working capacity for a ribbon blender is approximately 30 – 40% of the overall capacity.

VII. Suitable for Use in a Limited Overhead Space

Is your working space limited?

Do you have a limited overhead space?

If so.

Then it is time to upgrade.

This is a user-friendly machine and can fully fit in a limited overhead space.

Ribbon Blender Technical Specification